ICON 2021+ Ford Bronco Hoss 2.0 EXP Series Stage 2 System # K40012

ICON 2021+ Ford Bronco HOSS 2.0 EXP Series Stage 2 Billet System # K40012 is designed for use on Bronco models equipped with the HOSS 2.0 system. HOSS 2.0 is Ford's upgraded suspension system for Broncos of the Base, Big Bend, Outer Banks and Black Diamond trim levels WITH the optional Sasquatch package, and it is also standard on Badlands, Wildtrak, First Edition and Everglades. HOSS 2.0 is most easily identified by the YELLOW shock bodies of the OE shocks.

EXP Series is based on ICON’s proven 2.5-inch diameter Aluminum Series shock absorber, featuring a one-piece impact-extruded aluminum shock body. Hard anodizing provides a great-looking, consistent finish with superior resistance to abrasion and corrosion. The massive 7/8-inch diameter shaft is induction hardened and chrome plated. EXP shocks use the factory shaft-up orientation, with the shaft ends machined to re-use the Bronco’s OE upper shock and spring mounts.

ICON's Stage 2 Complete Suspension System for the 2021+ Ford Bronco includes front and rear EXP shocks and ICON front suspension Billet Upper Control Arms. The ICON EXP shock allows for user-selectable lift-height and the ICON Stage 2 System is suitable for Bronco owners who will be using any of the available height settings. To accommodate the increased lift height afforded by the ICON EXP front coilovers this ICON Stage 2 kit # K40012 includes Billet Aluminum Upper Control Arms which provide on-vehicle caster and camber adjustability and feature the ICON patented Delta Joint PRO, which allows for up to 90-desgrees freedom of movement.

EXP Series shocks utilize a one-piece digressive piston design and are custom tuned for the Bronco in conjunction with their stock coil springs to maximize damping performance and provide unsurpassed ride quality, on and off-road. The increased piston size and shock oil volume provided by the 2.5-inch diameter aluminum body also provide superior heat dissipation compared to the smaller, steel bodied OE shocks, resulting in longer-lasting shock performance over prolonged use at higher speeds and through rougher terrain. For those who would like to further tune their suspension, EXP shocks are fully re-valvable (and rebuildable) by any qualified shock technician, with parts available from ICON.

Features and Benefits:
Vehicle specific design for 2021-UP Ford Bronco with HOSS 2.0 Suspension Package
Vehicle specific tuned shocks for superior shock damping and vehicle control
Kit includes full set of (4) 2.5 Aluminum Series EXP Shocks with Internal Reservoirs
Adjustable ride heights from 1.5-3” of front and rear lift over stock with the use of snap ring
Utilizes factory coils and coil hardware
Inverted shaft up design featuring 7/8” diameter, induction hardened, chrome plated shafts
One-piece, impact extruded, hard anodized aluminum cylinders offer excellent corrosion resistance and consistent finish
CNC machined 6061 aluminum components with a black anodized finish
PTFE lined spherical bearings for extended longevity and minimal deflection
100% Bolt-on - no cutting or welding necessary for installation
Fully rebuildable and re-tunable

Tech Info:
OEM Wheels & Tires Fitment: Yes
Recommended Aftermarket Wheels: ICON Alloys | 17x8.5" w/ 5.75” Backspace / 25mm Offset
Recommended Aftermarket Tires: 35" x 12.50" (Recommend high clearance crash bars part number 42000, 37" tires require coilover bump stop spacers along with trimming and modifications)
APPLICATION NOTE #55: SHOCKS ARE FULLY SERVICEABLE. LIFT HEIGHTS INDICATED ARE FOR A STOCK EQUIPPED VEHICLE.
APPLICATION NOTE #66: 2 DOOR MODELS WILL SIT TALLER THAN 4 DOOR MODELS.
APPLICATION NOTE #138: RECOMMEND HIGH CLEARANCE CRASH BARS PART #42000 ON NON-SASQUATCH EQUIPPED VEHICLES WHEN RUNNING 35" TIRES
APPLICATION NOTE #139: WHEN RUNNING 37" TIRES CRASH BAR REMOVAL MAY BE REQUIRED BUT IS NOT RECOMMENDED
APPLICATION NOTE #147: WHEN RUNNING 37" TIRES USE BUMP STOP SPACER KIT PART #611082 IN THE FRONT
TECH NOTE: Only compatible with 2021-UP Ford Broncos equipped with HOSS 2.0 Suspension Package
TECH NOTE: Not compatible with Bronco Raptor

System Components
48602 (QTY: 2) | 21-UP BRONCO HOSS 2.0 PKG 2.5 FRONT EXP COILOVER
48612 (QTY: 2) | 21-UP BRONCO HOSS 2.0 PKG 2.5 REAR EXP COILOVER
48500DJ (QTY: 1) | 21-UP BRONCO BILLET UCA DJ PRO KIT